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Double Deep Pallet Racking

Description

Double Deep Pallet Racking System is an economical and efficient solution for warehouses that need higher storage density while maintaining easy access and quick retrieval. It serves as a midpoint between selective and high-density pallet racking systems.

 

Key Features:

Storage Density: Holds 2-4 pallets deep within single and double entry racks.

Accessibility: Offers 50% immediate accessibility with reasonable stock rotation.

Rapid Dispatch: Ideal for larger volumes of single SKU pallets.

Guide Rails: Upper levels feature guide rails to assist operators in locating pallets.

Clearance: Lower-level pallets must be on beams, clear of the ground to allow reach truck legs to pass under.

Special Equipment:

Utilizes special forklifts, often equipped with a dual pantograph mechanism (reach fork truck) designed to reach the second pallet location.

Inventory Management:

Supports First in Last Out (FILO) inventory management.

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Compliance

Apex Pallet Racking has been tested to and fully complies with latest Australian racking code AS 4084-2023

 

Apex Pallet Racking has also been manufactured to meet the following standards:

  • FEM 10.2.02 European code of practice for the design of static steel pallet racks
  • AS1250-1981 SAA Steel structures code
  • AS1538-1988 SAA Cold-form steel structures code
  • SEMA-1980 (UK) Storage equipment manufacturers’ association of practice for the design and use of static pallet racking
  • RMI-1985 (USA) Rack manufacturers’ institute specification of the design, testing and utilization of industrial steel racks
  • AS 4084-2023 Steel racking standards and codes that have since been revised or superseded.

Frames

Benchmark APEX pallet racking is available in several frame grades (post sections) depending on the load capacity required. Each warehouse and application are different so please contact the friendly staff at Benchmark for guidance on which post section best suits your requirements.

All posts and frames are a pre-galvanised finished.

[Special sizes can be made and ordered upon request]

Frame Height Frame Depth APEX Section
914mm 610mm, 838mm, 1219mm 90-15
1829mm 610mm, 838mm, 1219mm 90-15
2438mm 610mm, 838mm, 1219mm 90-15
3048mm 610mm, 838mm, 1219mm 90-15
3658mm 610mm, 838mm, 1219mm 90-15
4267mm 610mm, 838mm, 1219mm 90-15 / 90-20
4877mm 610mm, 838mm, 1219mm 90-15 / 90-20
6096mm 610mm, 838mm, 1219mm 90-15 / 90-20 / 90-25
7315mm 610mm, 838mm, 1219mm 90-20 / 90-25

Beams

Benchmark APEX powder coated orange box and open beams are designed to withstand a higher level of impact and retain their shape better than some other types of beam sections on the market. The below table highlights standard sizes available in which all have varying load capacities. Each warehouse and application are different so please contact the friendly staff at Benchmark for guidance on which pallet racking beams best suits your requirements.

[Please note that special sizes can be made and ordered upon request]

Beam Length Box Section Connector
1372mmL 50 x 45mm (open beam)

80 x 40mm

3pin

3pin

1524mmL 80 x 40mm 3pin
1829mmL 80 x 40mm 3pin
2134mmL 80 x 40mm 3pin
2438mmL 80 x 40mm 3pin
2591mmL 50 x 45mm (open beam)

80 x 40mm

100 x 50mm

120 x 50mm

140 x 50mm

3pin

3pin

3pin

4pin

4pin

2743mmL 50 x 45mm (open beam)

80 x 40mm

100 x 50mm

120 x 50mm

140 x 50mm

3pin

3pin

3pin

4pin

4pin

3048mmL 120 x 50mm 4pin
3353mmL 120 x 50mm 4pin
3658mmL 140 x 50mm 4pin
3810mmL 140 x 50mm 4pin
4267mmL 140 x 50mm 4pin
4877mmL 140 x 50mm 4 pin

 

For outdoor applications, Hot-dipped Galvanised Beams are always recommended.

Benchmark APEX hot-dipped galvanised beams are made from a rectangular hollow section [RHS] in typical pallet racking lengths.  The hot-dipped galvanised surface treatment ensures longevity in your investment.

Beam Length Section Connectors
1372mmL 75 x 50mm 3pin
2591mmL 75 x 50mm

100 x 50mm

125 x 50mm

3pin

3pin

4pin

2743mmL 75 x 50mm

100 x 50mm

125 x 50mm

3pin

3pin

4pin

Benchmark Shelving and Storage